Industrial Plants
Automation, switchgear and process control. Industrial processes demand the highest precision and perfectly orchestrated workflows. CTB delivers complete automation and switchgear solutions from a single house — from electrical engineering through switchgear manufacturing and PLC programming to commissioning and plant support. Brand-neutral, standards-compliant and ready for international deployment.
Engineering. Switchgear. PLC/SCADA. Commissioning. After-sales — from a single house.
Industrial automation and process control for economical plant processes.
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1,500+industrial plants delivered
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25+countries worldwide
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10industrial sectors
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4,000 Abusbars to EN 61439
From the chemical to the semiconductor industry — brand-neutral, standards-compliant and deployed internationally since 1992.
Industrial plant services in detail.
Six in-depth detail pages for typical industrial plant projects. Each page covers sector-specific components, standards and use cases from machine, plant and process engineering.
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Electrical engineering for industrial plantsCircuit and terminal diagrams, cable lists, EN 60204-1 and EN 61439 for manufacturing, process and plant engineering — incl. EX areas and ATEX zones. -
Switchgear for industrial plantsLow-voltage switchgear up to 4,000 A per EN 61439, Rittal enclosures, in-house production in Lebring incl. FAT/SAT. -
PLC and control for industrial plantsSiemens TIA, B&R, Beckhoff TwinCAT, Profinet, OPC UA — control of process cells, pumps, conveyors and I&C nodes. -
Process heat transfer for industrial plantsHeat-transfer substations for drying, painting and process applications with MFR-Compact control and M-Bus energy meter integration. -
Commissioning for industrial plantsFAT in Lebring, SAT on site, loop checks, hydraulic balancing and SCC*-compliant safety commissioning. -
After-sales for industrial plantsRemote maintenance via VPN, SLA response times, spare-parts pool, retrofit to current control platforms.
Industrial-plant reportage from workshop and commissioning.
Four glimpses of daily CTB work: planning discussion at the flow scheme, factory acceptance with the customer (FAT), on-site commissioning checks with a measurement device, and after-sales standby for the next service call.
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Concept phasePlanning & concept optimisationIn the Lebring engineering office, a CTB colleague discusses optimisation opportunities at the flow scheme together with the customer — before the first component is ordered. -
FAT prior to shipmentFactory Acceptance Test in LebringPrior to shipment, the customer performs a factory acceptance on the switchgear — function, labelling and test protocols against the specification. -
Initial inspectionCommissioning check with measurement deviceOn-site at the industrial plant: a CTB colleague performs electrical safety and functional checks with a measurement device — a prerequisite for proper plant start-up. -
SLA & serviceAfter-sales standbyCTB service colleagues are ready for the next plant call: remote maintenance via VPN, spare-parts pool, SLA response times and retrofit advisory. We look after your plant, also when everything runs smoothly. -
14 cabinets • EN 61439 • B&R ProfinetReference profile: food-industry production plant, Bavaria (2024)Anonymised reference profile: 14 control cabinets to EN 61439 for a food-industry production plant in Bavaria. Profinet I/O network with B&R Automation Studio, hygienic-design wiring and commissioning including FAT and SAT.
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ATEX 2014/34/EU • EN 60079 • EN 61439Reference profile: paint shop with ATEX zone, Austria (2023)Anonymised reference profile: intrinsically safe control technology to EN 60079 for a paint shop with an ATEX zone in Austria. Scope: explosion protection to ATEX directive 2014/34/EU, separated Ex / non-Ex control cabinets to EN 61439, ventilation interlock and gas-detection integration into the plant control system.
From specification to supported plant — six engineering phases.
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01 assignmentPlanning & project managementWe support you right from the start: requirements analysis, specification review, identifying optimisation potential in automation technology, project steering and project execution.
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02 drawElectrical engineeringEfficient detail engineering with modern CAE systems such as EPLAN Electric P8 + Pro Panel or WSCAD. Execution to international standards (IEC 60617 DB, EN 62061), economical equipment dimensioning, SIL advisory to IEC 61508 / IEC 61511. More: Electrical Engineering & Circuit Design.
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03 codeProgramming / softwareStandardisation to EN 61131-3 (Structured Text, FBD, LD), safety and redundancy control for high operational reliability, communication with upstream systems via Profinet, EtherCAT, Modbus and OPC UA, specification drafting and multilingual documentation. More: Control & Regulation Technology.
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04 monitorVisualisation & HMIUser-friendly visualisation systems such as WinCC, B&R mapp View or LabVIEW — clear process representations, fast fault diagnostics, Wi-Fi HMIs for commissioning and maintenance tasks.
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05 buildSwitchgear & wiringManufacturer of power and control distribution boards to EN 61439-1/-2, suitable for modernisation and refurbishment, energy-optimised, packed sea-worthy for worldwide shipping. International experience in switchgear and wiring.
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06 verifiedCommissioning & after-salesFAT in Lebring and SAT on site, functional inspection against the specification, mandatory initial inspections, worldwide commissioning support as well as after-sales service with maintenance, spare-parts management, remote maintenance, regular inspections and retrofit.
Key data for our industrial switchgear and MCC assemblies.
Motor Control Centres (MCC) and variable-frequency drive cabinets are the backbone of energy distribution in industrial plants. We build them as compact stand-alone solutions or as multi-bay row assemblies — dimensioned precisely for your application.
Power classes and form factors
- Power classes
- Standard up to 3,200 A; busbar systems up to 4,000 A to EN 61439-1/-2; higher classes via modular concept
- Form factors
- Form 1 to Form 4b (internal separations), outdoor or climate-controlled versions for food and pharma industries
- Variable-frequency drives
- Siemens SINAMICS, ABB ACS580/880, Schneider Altivar, Danfoss VLT — with dedicated cooling (Rittal Blue e+, Pfannenberg)
- Arc-fault protection
- To EN 61641 on request — internal separations Form 4b, arc-fault detection (ABB TVOC-2, Siemens SIQuench) or pressure relief
Engineering output and documentation
- Circuit diagrams
- EPLAN Electric P8 + Pro Panel, multi-pole representation of all power and control circuits (IEC 60617, IEC 81346)
- Selectivity calculation
- Documented via Siemens SIMARIS, ABB Curve Direct or Schneider Ecodial — project-dependent
- Smart MCC
- Profinet and EtherNet/IP connection (Siemens SIRIUS Smart, ABB UMC, Schneider TeSys T) for central diagnostics
- Corporate standards
- Eaton xEnergy / xEffect on Eaton mandate; spec-compliant implementation of any corporate standard
Brand components and tech stack for industrial plants.
Complete, industry-proven component range with global availability, international approvals and long-term support guarantees. CTB is an official Schneider Electric partner.
- Siemens SIMATIC S7-1500 / TIA Portal / WinCC / SIRIUS
- B&R Automation Studio X20/X90 (mapp Technology)
- Beckhoff TwinCAT
- Schneider Electric Modicon M580 / EcoStruxure
- Rockwell Allen-Bradley ControlLogix
- KEBA KeContact / KeMotion (injection moulding, robotics)
- VFDs and drives: Siemens SINAMICS G/S range, ABB ACS580/880, SEW MOVIDRIVE / MOVITRAC, Schneider Altivar, Danfoss VLT, KEB COMBIVERT, Eaton DG1
- Safety technology: Pilz PNOZmulti / PSS, Sick safetyPLC, Siemens Safety Integrated, Schmersal, Phoenix Contact PSR, ABB Jokab Safety
- Sensors and instrumentation: Endress+Hauser, Sick, JUMO, WIKA, Pepperl+Fuchs, ifm electronic, Turck
- Cabinet components: Phoenix Contact (terminals, surge, PLCnext), WAGO I/O 750/753, Weidmueller, Eaton MCB / contactors / xEffect, Rittal enclosures VX25/AX/TS 8 with Blue e+, STEGO, Wieland
- Bus systems: Profinet, EtherCAT, EtherNet/IP, Modbus TCP/RTU, OPC UA, IO-Link, CANopen, PROFIsafe / FSoE
- Wiring and cables: Helukabel, Lapp OELFLEX, Igus chainflex (drag chain), Belden / Lapp Etherline, HUBER+SUHNER (fibre)
- EPLAN Electric P8 + Pro Panel + Preplanning
- AutoCAD Electrical
- WSCAD Suite
Brand-neutral with long-standing manufacturer partnerships.
CTB is an official Schneider Electric partner and has worked with all relevant industrial manufacturers for decades. TUEV Austria certified to SCC*.
PLC and drive manufacturers
- Siemens
- B&R
- Beckhoff
- Schneider Electric
- Rockwell Automation
- KEBA
- ABB
- SEW-Eurodrive
- Danfoss
- KEB
- Eaton
Switchgear, terminals, enclosures
- Phoenix Contact
- WAGO
- Weidmueller
- Wieland
- Eaton
- Rittal
- STEGO
- Pfannenberg
Safety and sensors
- Pilz
- Sick
- Schmersal
- Endress+Hauser
- JUMO
- WIKA
- Pepperl+Fuchs
- ifm electronic
- Turck
Wiring and bus components
- Helukabel
- Lapp
- Igus chainflex
- Belden
- HUBER+SUHNER
- Harting
Standards for industrial switchgear.
Our industrial plants are consistently planned, manufactured, tested and documented to the relevant international standards.
Switchgear, machinery and PLC
- EN 61439-1/-2
- Low-voltage switchgear and controlgear assemblies, energy distribution switchboards
- EN 60204-1
- Safety of machinery — electrical equipment (Machinery Directive 2006/42/EC)
- EN 61131-3
- Standardisation of PLC programming
- IEC 60617 DB
- Graphical symbols for diagrams
- IEC 81346
- Reference designation for installations and wiring
Functional safety and EX protection
- EN ISO 13849-1
- Safety-related parts of control systems (performance level)
- EN 62061 / IEC 61508 / IEC 61511
- Functional safety for safety-related E/E/PE systems (SIL assessment)
- EN 61641
- Arc-fault protection for low-voltage switchgear assemblies
- ATEX 2014/34/EU + EN 60079
- Explosion protection for chemistry, petrochemistry, pharma — Zone 1/2/21/22
EMC, export and quality
- EMC Directive 2014/30/EU + EN 61000
- Electromagnetic compatibility
- UL 508A & UL/ULc
- Industrial Control Panels for North American export incl. SCCR calculation
- SCC* (TUEV Austria)
- Safety, health and environmental management for contractors
Industrial engineering from Lebring — workshop mentality, deployable worldwide.
For plant operators, machine and plant builders with high requirements on standards, documentation and delivery reliability. We have been serving the majority of our industrial customers successfully for many years worldwide — from the Netherlands, France, Switzerland and Scandinavia to the USA, Canada, China, South Korea, Australia and Egypt.
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30+ years of industrial experience1,500+ plants in over 25 countries since 1992 — not a pure drawing office, but engineering, manufacturing and commissioning from a single house.
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Brand-neutralVendor-independent for PLCs and components. Corporate, sector or end-customer mandates are implemented 1:1 — Siemens, B&R, Beckhoff, Schneider, Rockwell, KEBA and more.
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From a single houseElectrical engineering, switchgear manufacturing, PLC/SCADA, commissioning and after-sales — cross-disciplinary responsibility instead of interface risk.
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Deployable internationallyDE/EN documentation as standard, further languages on request. UL 508A / UL/ULc for North American export, ATEX for EX zones, worldwide shipment packed sea-worthy.
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Standards-compliant and audit-proofEN 61439, EN 60204-1, IEC 61131-3, EN ISO 13849-1, ATEX, UL — documented standards verification per project. Versioned final documentation, audit-proof, the basis for later extensions.
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TUEV certified (SCC*)With the TUEV Austria SCC* certificate we demonstrate that we meet the high international standards for safety, health and environmental management in the contractor business.
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Engineering + manufacturing + serviceIn-house switchgear production in Lebring (Styria) incl. FAT prior to shipment. Practical knowledge from commissioning and after-sales flows back into planning.
When industrial customers commission CTB.
Typical industrial project situations from 30 years of plant engineering — from greenfield projects to retrofits of legacy control systems.
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New production plant (greenfield)Complete electrical engineering, switchgear manufacturing, PLC programming, FAT in Lebring and SAT on site — single-source responsibility from phase 01 to commissioning.
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MCC and VFD cabinet extensionExtension of existing Motor Control Centres with Smart MCC modules (Profinet, EtherNet/IP), additional VFD compartments with dedicated cooling and arc-fault protection to EN 61641.
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Retrofit to current PLC platformMigration of legacy controls (Siemens S5/S7-300, B&R 2003/2005) to TIA Portal or Automation Studio X20/X90 while retaining existing wiring and sensors.
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Export to North AmericaIndustrial Control Panels to UL 508A with UL/ULc listing, SCCR calculation, NFPA-79-compliant wire marking and English documentation — ready for the US and Canadian markets.
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ATEX plants in chemistry / petrochemistrySwitchgear for EX zones 1/2/21/22 to ATEX 2014/34/EU and EN 60079 — including isolating barriers (Pepperl+Fuchs, R. STAHL, MTL) and SIL assessment of safety-related functions.
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Plant modernisation under new standardsAdaptation of existing installations to current standards (e.g. EN 61439-1/-2 instead of former EN 60439) including re-engineering of documentation in EPLAN Electric P8 and recommissioning.
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Remote maintenance and SLA serviceVPN connectivity, defined SLA response times, spare-parts pool, regular inspections and software-update service — see after-sales service.










